I don't really understand what's happening here, can you get a picture that shows a little more or draw a picture?
Home Improvement
Home Improvement
Uploaded a video: https://imgur.com/a/xije77u
This is after I dremeled the casing.
This is actually kinda standard for return vents. Just using a wall bay as a vent chassis. The aire is room temp so no need for metal and it's cheaper so, meh.
As for noise you could dampen it a bit but it kinda is what it is.
Is this a supply duct or return duct? I know you're calling it return, but I wouldn't expect air to be flowing through a return duct with enough force to make any sort of noise... The duct itself looks small for return air as well
Oh jesus, I mixed up return vs supply! This is a supply duct.
Seems like an unintended design flaw that just kinda causes more headaches than it should. Ideally you'd want smooth airflow through the duct and grille but your setup is generating turbulence.
I'd clean that up and also try fabbing up some cardboard inserts to get rid of the hard angles in there. Smooth that airflow out!
Just an idea anyway..
Cardboard sounds good. I dremeled some of the casing, that has reduced the noise a decent bit, but still very much louder than the other vents.
I thought only software engineers do hacks in production.
I feel like most professionals routinely go to hack mode as the first course of action. haha