As you know, I started designing custom 3D-printed shoes for myself. This is a follow-up.
So, I spent some time modeling a basic, thin-walled shoe. Nothing fancy, just a quick something to test the fit and do my first TPU print - although I'll probably start with test pieces before printing this doozie.
One shoe fits on the bed of our Prusa Mk4 - barely.
It's a 17-hour print. Yikes! I think I'll probably do this over the next week-end, otherwise my colleagues will kill me.
The support is mostly inside the toe box and promises to be a real b*tch to remove:
The shoe is very close-fitting, but I've left 2mm all around inside: if I mess up, or if the TPU shrinks like I think it will, it has a chance to remain wearable. If it doesn't, I'll simply put a sock on.
Stay tuned 🙂
First order of business is making sure it fits, before I spend 2 hours punching holes in the model 🙂 There's another thing I need to add: sole patterns, to prevent slippage. Right now the soles are totally bald, which isn't ideal. But this is just a test print.
So... I wonder.... about the sole texture...
what would happen if you increased the thickness of the sole, and then had zero solid layers on bottom to create easy tread. I'm thinking a few layers of dense gyroid, then solid to layers above it.
Or if you wanted even more cushion... a few layers of tread with a couple solid layers, then more infill, and solid top players?
if you think that might work... i'd suggest just doing a very thin print to check it out. (Like, the tread and maybe the insole of just the toe?) it might need tweaking. especially if you add an air-cushion layer.
edit: i know prusa slicer has ways of changing infill percentages etc as a function of layer height, and I would assume most slicers do these days. Another setting to look at changing for tread would be the extrusion width, juicing the infill extrusion width should make the more sturdy, whatever pattern you do select for it.
gyroid would create a squiggly patter on the bottom of it. hex might be interesting too, or maybe hilbert curve, which is 'space filling' fractals. Gyroid would be interesting for any cushion section because it would create two large pockets of air instead of many small pockets.