this post was submitted on 28 Sep 2023
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It's a matter of scale. You first try designs and concepts on a bench top scale in a lab. If that works, you scale the project up. And that scale up can reveal myriad problems. The internal heat and flow dynamics are going to change, and that may require a lot of adjustments. Specifically in this case, you may find that salt deposition is negligible at bench top scales, but when you start exploring larger units, salt ends up accumulating and causing issues. Scale up is part of the scientific process like any other, and it can end in failure unfortunately.