this post was submitted on 25 Aug 2023
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Hello everyone! As it says in the title, I very recently bought my first 3D printer, the Elegoo Mars 4 Max. Two days ago, I did my first test print, and it came out pretty good (although maybe a bit too hard, but details looked sharp). The only problem was that I somehow got an error message in the end ("error printing file data exception"), but the print seemed to have finished, so I didn't really worry too much.

I was pretty happy, so yesterday, I tried printing some more. I tried to print some exposure test files (3DRS starship https://3drs.com/pages/3drs-starship-resin-calibration-test and Cones of Calibration https://www.tableflipfoundry.com/) after slicing them with Chitubox. No error message this time, but the prints failed very early. Can anyone help me figure out what the problem might have been?

Here's some additional info:
For the first test print, I did not do any slicing or calibration, I just used the .goo file that came with the printer.
Cleaned the build plate with IPA and paper towel after first print
Did not clean or empty the Resin Tank after first print
Did not level the build plate again
24 hours between first and second print
I stirred the resin a bit before the second print, but maybe not enough
I don't know what the exact temperature was yesterday, but it was still pretty warm.
In Chitubox, I changed the settings to my printer, then downloaded the PDF with the settings for my printer/resin combo (Standard 2.0 grey) and put them in. I then dragged the .stl files into the window and sliced the files, exporting them as .goo files. I then copied the .goo files onto the USB stick and plugged it into the printer.

Failed prints: https://ibb.co/mvycmtc
Successful print: https://ibb.co/Jv8gS2D
Print settings: https://ibb.co/5rxS0WK
Print project: https://ibb.co/z85kNXw

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[–] [email protected] 1 points 1 year ago (8 children)

Did the print complete but not turn out or did the printer stop early with an error?

[–] [email protected] 1 points 1 year ago (7 children)

It completed, but was stuck to the resin tank. No errors this time.

[–] [email protected] 3 points 1 year ago (6 children)

I’m not 100% sure because I’m fairly new as well but I’d try going with 25 seconds for the bottom layers and adding a bit of wait time before lifting.

It looks like your bottom layers did fine but maybe the normal layers didn’t adhere properly to the bottom layers. That could explain why you had some sticking to the FEP.

I’d also make sure the FEP sheet is is good shape. No big scratches or dents.

[–] [email protected] 0 points 1 year ago (1 children)

Thanks for the suggestion! Just trying to understand, why would reducing the exposure time for the bottom layer help with adhesion?

[–] [email protected] 1 points 1 year ago

Reducing the time won’t help with adhesion to the build plate but an overexposed layer might make the following layer less likely to adhere correctly. I always do 25sec on my bottom layers and never have adhesion problems so I figured it could work for you too.

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